“ECO-HOPPER” Mobile Hopper 700 Tons/h

“ECO-HOPPER” Mobile Hopper 700 Tons/h

The mobile hopper is part of the equipment to be installed in the Port of Takoradi in Ghana as part of the expansion project of the dry material transport and storage terminal: bauxite, manganese, clinker, gypsum and limestone.

The Eco-Hopper Mobile Hopper features a top loading area, a reversible outfeed belt that will transfer the bulk material from the bottom of the hopper to the trucks via a telescopic chute or to the dockside conveyor with dedicated conveyor belt. The main parts of the Eco Hopper are as follows:

  • Main Portal: It is designed to support all the equipment and to allow it to be moved along the wharf rails using trolleys placed at the 4 corners of the portal. The track gauge is 15 m. The supporting structure is made up of steel box welded beams.
  • Hopper: The hopper is supported by a frame positioned above the portal. The inclination of the walls of the hopper is 55° with respect to the horizontal, the total height is 7.3 m and the opening dimensions are 7 x 7 m. There is a grid with flexible flaps to retain the dust and 4 filter groups.
  • Extractor Belt: This is a reversible conveyor belt that moves the bulk material from the hopper towards a telescopic chute for loading trucks or towards the conveyor belt.
  • Conveyor belt: This is a conveyor belt that receives the bulk material from the extractor and conveys the material towards the dock conveyor belt.
  • Telescopic chute: it is a free-fall type, with a telescopic stroke and a total length of approx. 6.5m.

Suitable sliding plates or materials will be selected to reduce the friction of the most critical parts in contact with the material flow.

LMSTeel Consulting sagl was in charge of the Executive Structural Design, detail design for connections&weldings, the 3D BIM modeling "Design for manufacturing" and the Construction Management of the entire steel structure that supports the components, including stairs, horizontals and access paths and maintenance.

The project was developed by creating numerical models (FEA) with Straus7 and geometric BIM models with Tekla Structures.

PLACE
Takoradi Port - Ghana (West Africa)
YEAR
2021
StatE
Completed
ServiCES
Structural Design (Basic&Detail)
"General Arrangments" drawings
3D BIM Modelling - Design for Manufacturing
workshop-drawings and as-built
FINAL CLIENT
AMANDI     https://www.amandi.com/
General Contractor
Confidential
STEEL MANUFACTURER
Confidential
DESIGN TEAM
LMSteel Consulting sagl
WEIGHT [TON]
Confidential

Project Photo Gallery“ECO-HOPPER”

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BIM «Design for Manutacturing» con TEKLA Structures

We develop complex projects in BIM methodology using the TEKLA STRUCTURES (Trimble) software of which we have 14 active licenses. We have acquired the BIM project management skills. We are qualified as BIM MANAGERS according to the ICMQ certification of Milan in accordance with the specifications of the UNI 11337 standard.

We develop complex projects up to the "Design for manufacturing" and construction management phase with the "paper saving" objective, keeping the digital models updated up to the as-built.

We collaborate with companies and professionals pursuing the maximum collaboration and the perspective of data sharing by creating interchange files in .ifc4 version and in-cloud models through the «Trimble Connect» or «Navisworks» manager.

We are available to builders to create workshop and assembly plans according to their guidelines with the aim of saving machining costs, aligning with CNC machines, progressing activities according to phases of material purchase, machining in the workshop, construction site phases.

LMSTEEL Consulting Sagl

Phone +41 (0) 91 6300531

Legal head office:
Cantonale str., 11 • 6900 Lugano (TI), Switzerland

Operating office:
Ciseri str., 4 • 6828 Balerna (TI), Switzerland

VAT N° CHE-476.183.337 IVA

lmsteel.chinfo@lmsteel.ch

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